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GELEN BLOG

Dive deeper into crushing, screening, and material handling topics with expert articles written by the GELEN engineering team.

LATEST ARTICLES

GELEN STE Series inclined vibrating screen installed for secondary screening - complete guide

Inclined Vibrating Screens: Complete Guide

How inclined vibrating screens work, when to use them, how to size and tune them. Covers circular motion, deck angles, screen media, sizing formulas, and the GELEN STE Series.

GELEN STE inclined screen during factory assembly - sizing calculator guide

How to Size an Inclined Screen — Step by Step

The full inclined screen capacity formula with K-factor corrections, two worked examples (limestone and granite), common sizing mistakes, and the STE Series quick-reference table.

GELEN inclined vibrating screen in a quarry plant - vs horizontal and banana screens

Inclined vs Horizontal vs Banana Screen — Which Do You Need?

Side-by-side comparison of inclined, horizontal and banana vibrating screens with a 5-question decision flowchart, cost analysis, and recommendations by application.

GELEN STE2470 inclined vibrating screen close-up - screen media selection guide

Screen Media Selection for Inclined Screens

Wire mesh vs polyurethane vs rubber — wear life, cost per ton, and material-specific recommendations. Cost-life economics and the optimal media combinations for each industry.

GELEN inclined screen applications - aggregate mining recycling sand

Inclined Screen Applications by Industry

Real plant configurations for aggregate, mining, recycling, sand washing, coal, and industrial minerals — with STE Series model recommendations for every duty.

Gelen GHC Series cone crusher installed in crushing plant - complete guide

The Complete Guide to Cone Crushers: How They Work, Types, and How to Choose

Everything you need to know about cone crushers — working principle, standard vs short head, hydraulic vs spring, and a step-by-step selection guide with comparison tables.

Gelen GHC Series cone crusher close-up - CSS setting adjustment guide

Cone Crusher Closed Side Setting (CSS): What It Is and How to Get It Right

Understand CSS vs OSS, learn how to measure and adjust CSS step by step, and match your CSS to asphalt, concrete, or road base aggregate specifications.

Gelen GHC Series cone crusher interior view - liner replacement guide

Cone Crusher Liner Replacement: When, Why, and How

Mantle and concave wear signs, liner life by material type, 8-step replacement procedure, and Fine vs Medium vs Extra Coarse liner profile selection.

Gelen GHC Series cone crusher installed in crushing plant - mobile vs stationary comparison

Mobile Cone Crusher vs. Stationary: Which Is Right for Your Project?

Side-by-side comparison of mobility, setup time, CAPEX, OPEX, and throughput — plus when to consider hybrid semi-mobile configurations.

Gelen GHC Series cone crusher interior - granite limestone basalt guide

Cone Crusher for Limestone, Granite, and Basalt: Which Setup Works Best?

Material-specific CSS recommendations, liner alloy selection (14Mn vs 18Mn), expected liner life, and when an impact crusher is the better choice.

Gelen GHC Series cone crusher in plant - maintenance schedule guide

Cone Crusher Maintenance Schedule: A Practical Guide for Operators

Daily, weekly, monthly, and annual maintenance checklists — oil temperature limits, CSS drift monitoring, liner wear inspection, and common problem prevention.

Gelen GHC Series cone crusher close-up - crushing circuit design guide

Cone Crusher in a Crushing Circuit: Design and Integration Guide

Open vs closed circuit design, screen sizing rules, choke feeding setup, a 200 tph granite quarry case example, and common circuit design mistakes to avoid.

GELEN TDK tertiary impact crusher — troubleshooting guide

Impact Crusher Troubleshooting Guide: 7 Problems and How to Fix Them

Symptom → cause → fix for oversized output, excessive fines, blow bar breakage, uneven wear, abnormal vibration, bearing overheating, and throughput loss.

GELEN TDK impact crusher detail — apron gap CSS adjustment

How to Calculate Impact Crusher Output Size (CSS Adjustment Guide)

Step-by-step apron gap adjustment procedure, rotor speed effects on product fineness, and practical tables for matching CSS to your target gradation.

GELEN SDK impact crusher detail — configured for concrete recycling

Impact Crusher for Concrete Recycling: Setup, Tips & Blow Bar Guide

Rebar handling strategies, blow bar selection for contaminated feed, CSS settings for recycled aggregate grades, and mobile plant considerations.

GELEN PDK primary impact crusher feed opening — maintenance inspection point

Impact Crusher Maintenance Schedule: Daily, Weekly, Monthly Checklist

Printable maintenance checklists with bearing temperature limits, blow bar wear triggers, hydraulic system checks, and a maintenance log template.

GELEN impact crusher interior showing rotor and blow bars

Impact Crusher Blow Bar Selection Guide: Matching Material to Metal

Manganese vs martensitic vs high chrome vs ceramic MMC — material-to-alloy selection matrix, wear life comparison, and step-by-step replacement procedure.

GELEN SDK secondary horizontal shaft impact crusher — HSI vs VSI comparison

HSI vs VSI Impact Crusher: Which Do You Need?

Full comparison of horizontal and vertical shaft impact crushers — application range, feed limits, product shape, circuit position, and when to use both in series.

GELEN PDK primary horizontal shaft impact crusher — complete HSI guide

The Complete Guide to Horizontal Shaft Impact Crushers (HSI)

How HSI crushers work, how to choose the right model and size, blow bar selection, maintenance schedule, and cost-per-ton analysis — all in one guide.

GELEN ETE Series horizontal vibrating screen - sizing calculator guide

How to Calculate Horizontal Screen Capacity

Master horizontal screen sizing with our step-by-step mathematical guide, area formulas, and basic capacity calculations for accurate planning.

GELEN ETE Series horizontal screen - horizontal vs inclined comparison

Horizontal vs Inclined Screens: Which should you choose?

Compare horizontal (elliptical/linear) and inclined circular screens side-by-side to make the most cost-effective decision for your crushing circuit.

GELEN ETE Series horizontal screen for wet screening applications

Wet Screening Setup: Complete Guide

Learn how to properly configure your spray bars, troubleshoot water pressures, and eliminate blinding through proper wet screening technique.

GELEN ETE Series horizontal vibrating screen - maintenance schedule

Horizontal Screen Maintenance Schedule

Preventative maintenance schedules, bearing replacement indicators, and daily checklists to extend screen lifespan beyond 10,000 hours.

GELEN ETE Series horizontal screen - preventing blinding and pegging

How to Prevent Screen Blinding & Pegging

Stop constant downtime and efficiency losses by identifying the root cause of mesh blockages and implementing these 7 proven fixes.

GELEN ETE Series horizontal screen in industrial application

Horizontal Screen Applications by Industry

Discover how GELEN ETE horizontal screens are deployed across aggregates, mining, coal processing, and C&D recycling.

GELEN crushing and screening plant - horizontal screen troubleshooting

Horizontal Screen Troubleshooting Guide

Stop guessing. Use this step-by-step diagnostic guide to resolve the 5 most common issues causing unplanned downtime on vibrating screens.

GELEN screening plant with horizontal screen - cost per ton analysis

Horizontal Screen ROI & TCO Calculator

Purchase price is only 30% of the cost. Understand the financial impact of energy, downtime, and maintenance over 5 years.

Horizontal vibrating screens guide

Horizontal Vibrating Screens Guide

When to choose a horizontal screen, how the ETE triple-shaft ellipse works, sizing formulas, wet screening setup, and anti-blinding tips.

Gelen CK-1185 jaw crusher - complete operation handbook

Jaw Crusher Handbook: Selection, Maintenance & Optimization

Step-by-step handbook for sizing, CSS/OSS setup, 5-year TCO comparisons, maintenance plans, troubleshooting, and energy-saving tips.

Gelen CK Series jaw crusher lineup - complete jaw crusher guide

Jaw Crushers: The Complete Guide

Understand how jaw crushers work, explore key configurations, and see how GELEN solutions deliver reliable primary crushing performance.

Gelen CK-1185 jaw crusher detail view - maintenance schedule guide

Jaw Crusher Maintenance Schedule

Printable daily, weekly, monthly, and annual PM checklists with lubrication specs and jaw plate wear measurement procedures.

Gelen CK-1185 jaw crusher side view - troubleshooting guide

Jaw Crusher Troubleshooting Guide

Symptom → cause → fix diagnostic tables for vibration, noise, overheating, output drift, and reduced throughput. Emergency jam procedure included.

Jaw Crusher vs Impact Crusher

Jaw Crusher vs Impact Crusher: Which One Do You Need?

Side-by-side comparison covering hardness limits, product shape, wear cost, and when to use each — or both in series.

Gelen GHC Series cone crusher close-up - jaw crusher vs cone crusher comparison

Jaw Crusher vs Cone Crusher: When to Use Each

Primary vs secondary roles, output gradation, capital cost, and practical scenarios. Decide which crusher fits your circuit.

Jaw crusher interior crushing chamber - CSS setting adjustment guide

How to Adjust Jaw Crusher CSS

Step-by-step CSS adjustment guide with material-specific CSS tables, hydraulic vs shim methods, and a post-adjustment checklist.

Gelen CK-1185 mobile jaw crusher for concrete recycling

Jaw Crusher for Concrete Recycling

How to set up a jaw crusher for reinforced concrete processing — rebar handling, CSS tips, and environmental compliance.

Jaw crusher flywheel mechanism close-up - jaw plate selection guide

Jaw Plate Selection Guide

Compare Mn14, Mn18, and Mn22 alloys. Material-to-alloy matrix, tooth profiles, reversible plate benefits, and replacement procedure.

Crushing and screening plant with jaw crusher - primary vs secondary comparison

Primary vs Secondary Jaw Crusher

Full comparison of primary and secondary jaw crushers — feed sizes, CSS ranges, GELEN CK model specs, and application scenarios.

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